Rack Supported Mezzanine in Gurgaon
Industrial heavy duty rack supported mezzanine engineered and fabricated for manufacturing plants, logistics hubs, and warehouses across Gurgaon. Direct factory supply from our Mundka manufacturing facility with turnkey erection.
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
| Parameter | Specification Details |
|---|---|
| Support Columns | Heavy-duty roll-formed pallet rack or shelving uprights (80x70 to 120x95 mm) |
| Floor Loading Capacity | 350 kg/m², 500 kg/m², 750 kg/m², 1,000 kg/m² UDL |
| Clear Heights | Under-mezzanine clear height: 2,400 mm to 3,200 mm; Upper level: 2,400 mm+ |
| Decking Options | Chequered steel plate (3-5 mm), galvanized steel grating, or 25 mm tongue-and-groove wood |
| Staircase Specification | Heavy structural steel stringers with anti-slip perforated treads and continuous handrail |
| Perimeter Handrails | 1,050 mm height with intermediate knee rail and 100 mm kick-plate toe guard |
| Safety Pallet Gate | Up-and-over safety pivot gate or bi-parting sliding gate for forklift loading |
| Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2-Tier Shelving Mezzanine (350 kg/m²) | 350 kg/m² floor load | Apparel picking, e-commerce order fulfillment & pharma bins |
| Heavy Pallet Mezzanine (750 kg/m²) | 750 kg/m² floor load | Automotive component buffers & medium industrial assembly |
| Heavy Industrial Mezzanine (1000 kg/m²) | 1,000 kg/m² floor load | Heavy manufacturing equipment, raw material coils & tool rooms |
Why Rack Supported Mezzanine is Critical for Industries in Gurgaon
Industrial enterprises and supply chain facilities in Gurgaon face rising commercial land costs, demanding maximum vertical cubic space utilization. Whether operating inside Udyog Vihar (Phases 1–5), Sector 37 Pace City 1 & 2, Behrampur Industrial Area, Kadipur Industrial Area, Basai Road Belt or along connecting transit corridors, warehouse operations require racking systems capable of withstanding intensive daily forklift impacts, heavy palletized loads, and high cycle turnaround.
Vaishno Storage Solution's rack supported mezzanine is engineered specifically to resolve the storage challenges of Gurgaon's dominant sectors, including Automobile OEMs & Tier-1 Suppliers, Apparel & Garment Export, IT Hardware & Electronics, E-Commerce Fulfillment Centers. Our structural design incorporates high-strength roll-formed upright columns with robust diagonal bracing, ensuring zero deflection under full load while maintaining flexible 50 mm modular adjustability as inventory profiles evolve.
Rack Supported Mezzanine Manufacturers in Gurgaon
As a premier manufacturer supplying Gurgaon, Vaishno Storage Solution operates a full-scale fabrication facility in Mundka, West Delhi, located just 35 km away. We fabricate all upright profiles, box beams, and steel deck panels in-house using computerized roll-forming lines and CNC punching equipment. By cutting out middleman distributors and broker commissions, manufacturing units in Gurgaon receive genuine factory-direct rates with verified Mill Test Certificates (MTC).
Rack Supported Mezzanine Suppliers in Gurgaon
As experienced suppliers to Gurgaon, we maintain prompt logistics channels. We provide fast 1–2 Days dispatches directly to industrial premises across Udyog Vihar (Phases 1–5), Sector 37 Pace City 1 & 2, Behrampur Industrial Area, Kadipur Industrial Area, Basai Road Belt. Our specialized structural installation teams arrive equipped with laser leveling systems and torque wrenches to execute seamless, non-disruptive installation.
Rack Supported Mezzanine Wholesalers & Bulk Dealers in Gurgaon
For large-scale 3PL distribution centers, multi-acre e-commerce warehouses, and commercial contractors in Gurgaon, we operate as a dependable high-tonnage wholesale partner. We offer tiered bulk pricing structures, customized Bill of Quantities (BOQ), and dedicated project managers to handle phased warehouse fit-outs exceeding 100,000 sq ft.
Price Benchmark: Vaishno Factory Direct vs Local Gurgaon Traders
| Feature / Service | Vaishno Storage Solution (Factory) | Local Gurgaon Middleman Trader |
|---|---|---|
| Price per Unit / Bay | Starting ₹350 | +20% to +35% Markup added |
| Steel Grade Certification | Prime IS 2062 Grade certified steel with MTC | Commercial re-rolled steel (unverified strength) |
| Paint Finish | 7-Tank hot phosphating + 80µ epoxy powder coating | Quick air-dry spray paint (peels within months) |
| Site Survey in Gurgaon | Free on-site laser survey & 2D CAD layout | No technical drawings provided |
| Erection Team | Factory-trained certified installation crew | Unskilled day laborers hired on-site |
Frequently Asked Questions for Gurgaon Clients
Get Gurgaon Quote
Gurgaon Supply Details
- Distance from Factory: 35 km
- Direct Transit Time: 1 Day(s)
- Installation Team: On-Site Erection Crew
- Site Inspection: Free CAD Survey
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